Diesel Dockside Switcher

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I decided to add a brass subframe to set the motor and gear box in. Here I'm cutting out the inside with my trusty fret saw and a very thin jewelers blade.


The finished cut. If you look at the four corners you'll see I drilled holes there. I then cut from hole to hole until I had theinside cut out. The holes help in turning the saw 90° for the next cut.


The inside was filed to the lines and here I'm doing a trial fit of the gear tower/motor. Looks good.


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Looks good on the frame too. I realized I was going to need a way to keep the sub-frame aligned if it ever needs to be taken off for some reason.


Then I drilled two holes through the sub-frame and into the frame for 1/16" alignment pins.


A little bit of Locite© 262 and let it set over night. The next day the pins were filed down flat to the top surface of the sub-frame.


Pieces of brass angle will keep the gear-tower/motor in place.


Two pieces cut to length and placed on either side of the gear-tower/motor.


Drilling the holes into the side of the gear tower. They needed to be square, so I used a precision block and held the wheels against the block while the frame held it up on the vise. Two 0-80 holes on both sides.


I used the contacts out of an ice cube relay. They have gold or silver plated contacts. Works great on model railroad wheels.


Two small brass blocks with 0-80 screw holes were soldered to a piece of circuit board. The contacts were screwed into the blocks to make changing them in the future easier if they need changing.


Locating the two boards so I can put 0-80 screw holes in the sub-frame to hold the contacts in place.


The electrical pickups mounted and wires attached, ready for it's maiden voyage. The one pickups corner can be seen under the motor.


And here is the switcher with the body mounted on the frame ready for final details. That will come later.


Now that the drive is finished I'm sure many would like to see it actually run. Well I made a VIDEO.